No account needed. This session stays in this browser tab; sign in for timed tests, bookmarks and saved performance.
Question 1 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering A riser in a casting mould is provided to
Choose your answer for question 1 A. allow the pattern to be withdrawn B. cool the casting faster C. increase the mould strength D. feed molten metal to the casting as it shrinks on solidificationAnswer and explanation Correct answer: D
The riser is the last part to solidify and supplies liquid metal, which prevents shrinkage cavities in the casting.
Question 2 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering The shrinkage allowance is given on a pattern so that
Choose your answer for question 2 A. the mould cavity is sealed B. the pattern can be easily removed from the mould C. the casting has the correct size after it cools D. the casting is made lighterAnswer and explanation Correct answer: C
The pattern is made slightly larger than the finished casting to offset the contraction of metal during cooling.
Question 3 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering TIG welding uses a non-consumable electrode made of
Choose your answer for question 3 A. copper B. mild steel C. aluminium D. tungstenAnswer and explanation Correct answer: D
Tungsten has a very high melting point. An inert gas such as argon protects the weld pool.
Question 4 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering A workpiece of 50 mm diameter turns at 400 rpm on a lathe. The cutting speed is about
Choose your answer for question 4 A. 20 m/min B. 125.7 m/min C. 6.28 m/min D. 62.8 m/minAnswer and explanation Correct answer: D
V = πDN/1000 = π × 50 × 400 / 1000 = 62.8 m/min.
Question 5 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In up milling (conventional milling), the chip thickness is
Choose your answer for question 5 A. maximum at the start and zero at the end B. zero at the start of the cut and maximum at the end C. zero throughout the cut D. constant throughout the cutAnswer and explanation Correct answer: B
The cutter rotates against the feed, so each tooth starts with a thin chip that thickens as it leaves the work.
Question 6 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering Hot working of metals is done above
Choose your answer for question 6 A. the eutectic temperature B. the melting temperature C. the room temperature D. the recrystallisation temperatureAnswer and explanation Correct answer: D
Above this temperature, new strain-free grains form as the metal is deformed, so it does not strain harden.
Question 7 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In blanking, the piece punched out of the sheet is
Choose your answer for question 7 A. the scrap B. the required product C. a lubricant D. the dieAnswer and explanation Correct answer: B
In punching, by contrast, the punched piece is waste and the sheet with holes is the product.
Question 8 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering Cold working a metal generally
Choose your answer for question 8 A. melts the grain boundaries B. decreases its strength C. increases its strength and hardness and decreases its ductility D. increases its ductilityAnswer and explanation Correct answer: C
Strain hardening raises the yield strength but exhausts the ability of the metal to deform further.
Question 9 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering Taylor’s tool life equation is
Choose your answer for question 9 A. V / T = C B. V = C Tⁿ C. V + T = C D. V Tⁿ = CAnswer and explanation Correct answer: D
V is the cutting speed, T the tool life and n and C are constants for the tool and work material.
Question 10 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering Case hardening is done to obtain
Choose your answer for question 10 A. a hard surface with a tough core B. a soft surface with a hard core C. a uniformly hard component D. a uniformly soft componentAnswer and explanation Correct answer: A
Carburising, nitriding or cyaniding adds hardness to the surface layer of a low carbon steel part.
Question 11 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering Sintering in powder metallurgy is
Choose your answer for question 11 A. melting the powder completely B. pressing the powder in a die C. blending the powders D. heating the compacted powder below its melting point to bond the particlesAnswer and explanation Correct answer: D
Atoms diffuse across particle contacts at high temperature, which gives strength to the compact.
Question 12 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering Increasing the rake angle of a cutting tool generally
Choose your answer for question 12 A. makes the tool more brittle and stronger B. increases the cutting force C. reduces the cutting force D. has no effect on the cutting forceAnswer and explanation Correct answer: C
A larger rake angle shears the chip more easily, but a very large angle weakens the cutting edge.
Question 13 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering According to Chvorinov’s rule, the solidification time of a casting is proportional to
Choose your answer for question 13 A. the cube of the volume B. the volume to surface area ratio C. the surface area to volume ratio D. the square of the volume to surface area ratioAnswer and explanation Correct answer: D
t = B (V/A)². Risers are given a larger V/A than the casting to freeze last.
Question 14 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering The flux coating on a welding electrode is provided mainly to
Choose your answer for question 14 A. increase the electrical resistance of the electrode B. shield the weld pool from oxidation and stabilise the arc C. increase the weight of the electrode D. cool the weld rapidlyAnswer and explanation Correct answer: B
The coating burns to form a gas shield and a slag blanket that protect the molten metal from the atmosphere.
Question 15 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In orthogonal cutting with a zero rake angle, the chip thickness ratio is 0.5. The shear angle is about
Choose your answer for question 15 A. 45° B. 26.6° C. 63.4° D. 30°Answer and explanation Correct answer: B
tan φ = r cos α / (1 − r sin α) = 0.5 / 1 = 0.5, so φ = 26.6°.
Question 16 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In a turning operation, the cutting force is 500 N and the cutting speed is 120 m/min. The power consumed in cutting is
Choose your answer for question 16 A. 1 kW B. 60 kW C. 0.5 kW D. 2 kWAnswer and explanation Correct answer: A
V = 120/60 = 2 m/s. P = Fc V = 500 × 2 = 1000 W = 1 kW.
Question 17 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering A hole is drilled through a total travel of 30 mm (including approach and overrun) with a feed of 0.2 mm/rev at 300 rpm. The drilling time is
Choose your answer for question 17 A. 0.2 min B. 2.0 min C. 1.0 min D. 0.5 minAnswer and explanation Correct answer: D
t = L / (f N) = 30 / (0.2 × 300) = 0.5 min.
Question 18 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In a grinding wheel designation, the letter A stands for
Choose your answer for question 18 A. aluminium oxide abrasive B. diamond abrasive C. silicon carbide abrasive D. cubic boron nitride abrasiveAnswer and explanation Correct answer: A
A is aluminium oxide (for steels) and C is silicon carbide (for cast iron and non-ferrous metals).
Question 19 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In electrical discharge machining (EDM), material is removed by
Choose your answer for question 19 A. repeated spark erosion of a conductive workpiece immersed in a dielectric B. a high pressure water jet C. chemical dissolution in an acid D. a laser beamAnswer and explanation Correct answer: A
Each spark melts and vaporises a tiny crater, so the process works on any conductive material regardless of hardness.
Question 20 · Mechanical Engineering (SSC JE) · Manufacturing and Production Engineering In CNC part programming, the code G01 denotes
Choose your answer for question 20 A. circular interpolation clockwise B. linear interpolation at a programmed feed rate C. tool change D. rapid positioningAnswer and explanation Correct answer: B
G00 is rapid traverse, G01 is linear cutting move, and G02/G03 are circular interpolation.